Rapid Tooling Quotation

CRDM Tolerance Standards

Rapid Tooling

DMLS
High Speed Aluminium
DVD HOUSING
A total of seven components made up the DVD Housing for Landrover Special Vehicle Division. Being a luxury optional extra for the Range Rover series, volumes where never going to exceed 500 sets.

Three single impression, and one four impression high speed machined aluminium tools where produced in just over three weeks. The PC/ABS front surround moulding seen here, were later covered in a real walnut veneer for the final production appearance finish.


 

Rapid Tooling - Aluminium & Steel Tooling

Two fast track routes are available at CRDM catering for pre-production, prototype , low and high volume injection mould tooling , Aluminium/Steel and DMLS ( Direct Metal Laser Sintering ).

CNC Machined Aluminium and Steel Tooling is generally used for larger or more demanding tooling projects. Various surface finishes can be applied to the tool surface, spark, textures etc.

Tools can be designed to run either fully automatic or have manually released inserts for low volume or prototype runs
Tool life is around 15-20,000 components in ABS type materials and 5,000 for filled polymers from aluminium, and 250,000 up to 1million+ in P20 and hardened steel
Tool Capacity 600mm x 500mm x 800mm
Typical lead times are 3-4 weeks
In-house moulding facility up to 80 tonnes

CRDM's well equipped Tool-room and Moulding facility include:
3 X High Speed VMC, with 5 axis machining
1 X CNC Wire EDM
1 X CNC Spark EDM
1 X Boy 15T
1 X Billion 50T
1 X Billion 80T

• DMLS

• High Speed Aluminium

 
 
 
 
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